DGEngineering
 

Plant types

Conventional huge size plant (type MEGA/ULTRA)

This plant includes all equipment from product bunker to off gas cleaning system.
This plant type normally operates with a steam boiler and turbine circuit, which requires special operating personal.
This plant is mostly equal to conventional coal fired power plant with closed possiblities of load regulation. They are not usable for peak pwer generation.

Preplant with burner system for existing power plants

This preplant is a good solution for modernization of existing power plants, where the boiler, the turbine and the off gas cleaning system can be used.
Pyrolysis gas is easier and cleaner to burn as waste at a grate firing, so you get better emissions.

Basic plant

This plant layout is the solution if you need hot gases (700°C).
You can connect boiler or other heat exchangers.

DGE Plant Design

In reason of cooling down the payrolysis gas and getting condensate (pyrolysis oil) energy will storable and be used for peak power generation!
Also you got more simple energy flows and simple control loops. Due to this you got a much more safety plant design.
Due to the higher felxibility the operater can produce these products which are still getting the highest profit.

Plant sizes according to product input

For your service to get an first impression about the plant sizes we sketch up following table:
Type Waste Scrap Tire Fluff Lignite Biomass Soil
Micro 115 kg/h 100 kg/h 100 kg/h 125 kg/h 115 kg/h 300 kg/h
Mini 225 kg/h 200 kg/h 200 kg/h 250 kg/h 225 kg/h 700 kg/h
Midi 450 kg/h 400 kg/h 400 kg/h 500 kg/h 450 kg/h 1.500 kg/h
Maxi 900 kg/h 800 kg/h 800 kg/h 1.000 kg/h 900 kg/h 3.000 kg/h
Master 1.500 kg/h 1.400 kg/h 1.400 kg/h 2.000 kg/h 1.800 kg/h 5.000 kg/h
Mega 3.000 kg/h 2.800 kg/h 2.800 kg/h 4.000 kg/h 3.600 kg/h 10.000 kg/h
Ultra 6.000 kg/h 5.600 kg/h 5.600 kg/h 8.000 kg/h 7.200 kg/h 20.000 kg/h


Plant sizes according to thermal output

Based on the layout of "basic plant" you find a table of possible thermal output you can use for your application.
Type Waste Scrap Tire Fluff Lignite Biomass
Micro 0,2 MW 0,4 MW 0,5 MW 0,2 MW 0,3 MW
Mini 0,4 MW 0,8 MW 0,9 MW 0,4 MW 0,6 MW
Midi 0,9 MW 1,7 MW 1,9 MW 0,9 MW 1,3 MW
Maxi 1,7 MW 3,4 MW 3,8 MW 1,7 MW 2,6 MW
Master 3,0 MW 6,0 MW 6,7 MW 3,0 MW 4,5 MW
Mega 6,0 MW 12,0 MW 13,5 MW 6,0 MW 9,0 MW
Ultra 12,0 MW 24,0 MW 27,0 MW 12,0 MW 18,0 MW






DGEngineering   •  Dirk Gerlach  •  58540 Meinerzhagen